What is the process of nitrogen production system?

Nitrogen is the largest industrial consumed gas in the world.  It is found in abundance in the earth’s atmosphere comprising only 78% by mass.  It is the seventh most occurring element in our galaxy, Milky Way.  It is also used in the production of ammonia, nitric acid, organic nitrates & cyanides.   Nitrogen is also valued for its inert properties because of its effectiveness in displacing oxygen, which is the cause of formation of moisture and germination of bacteria. Process for nitrogen production system mostly uses two techniques, i.e., cryogenic air separation and pressure swing adsorption (PSA).

Cryogenic air separation involves liquefaction of atmospheric air. It starts with taking the atmospheric air into an air separation unit and compressing it. This is considered th

e most efficient process of nitrogen production. It starts with taking atmospheric air into the air separation unit after which it is compressed. Thereafter, it is moved into a cleanup system where the air cleaned off of all impurities like carbon dioxide, hydrocarbons and moisture. Then, the air is taken into a heat exchanger where it is cooled to extremely low temperatures. Now, the air is directed into the high pressure distillation column where the air separated in to its constituents, i.e., nitrogen, oxygen and other rare gases.

In this process of nitrogen production system, nitrogen is formed at the bottom of the distillation column. On the other hand, the process of nitrogen production relies on separating nitrogen molecules from compressed air stream and converts it to commercial specifications such as purity, flow and pressure. PSA plants can generate nitrogen with purity up to 99.9995%or 5ppm.  PSA process is physical and does not require chemical input. Therefore, there is little expenditure on consumables. The process does not put too much pressure on the plant machinery & filter media allowing it to last for decades.

How acetylene gas plant produce acetylene

We manufacture and fabricate acetylene plant with the most advanced technology. Proper care is taken to ensure compliance with world-class standards. Acetylene is one of the most combustible gases so care must be taken so proper safety precautions must be taken.  The gas is produced as result of a chemical reaction between calcium carbide and water.

The following equation explains how acetylene is produced:

CaC2 + 2H2O = Ca (OH) 2 + C2H2     Delta H = – 32.5 kcal

Calcium Carbide is poured hoppers of acetylene Generator and by using carbide feed mechanism rated amount of carbide is reacted with water. Our acetylene gas plant works on processes that are started by aided by very sensitive sensors which are integrated with the temperature control instruments.

Inlet valves are opened with two hydraulic pumps being used for opening and closing the supply of calcium carbide, which is fed into the generator by screw feed conveyors. The screw feed mechanism and the agitator is run by flame-proof motors and fittings. Entire operation of the plant is well-coordinated to deliver efficient functioning.  Any failure is in function is signaled visually or audibly when the alarm is rung. Our plants are trusted for their reliability, durability and top-notch performance.

It is important that heat generated in the process of making acetylene gas must be moderated to prevent explosions. Safety standards are vital while working with acetylene as it a highly combustible gas. Our acetylene gas plant is equipped with all the safety measures. It has been provided with a monitoring system which is used for detecting any leakage of the fuel gas. If there is a leakage the monitoring system will sound an alarm and shut off the plant.  Our company is renowned for fabricating the industrial equipment with the best materials and components. Our plants are priced very competitively in the market.

Oxygen gas production plant

Oxygen gas production plant is industrial system which is used for generating oxygen for industrial and medical purposes. Oxygen forms around 21% of earth’s atmosphere by mass and is known to be necessary for sustaining life. It is colorless, odorless and is valued for reactive properties as oxygen reacts with almost all gases except noble gases. It is because of its high reactivity that it is useful for various industrial processes. It is also vital for its various medical applications including resuscitation, inhalation, COPD, cyanosis, shock, severe hemorrhage, carbon monoxide poisoning, major trauma, cardiac/respiratory arrest.  It is also used for providing life support, respiratory therapy and anaesthetic purposes.

Being a leading oxygen gas plant manufacturer, we manufacture oxygen gas production plant using the best quality materials and components. Our machinery offers impressive return on investment (ROI) and is competitively priced. Working of our machinery is based on the process of Linde & Claude, which was developed in 1930s and since has been greatly improved. Our company fabricates the plant machinery using the advanced cryogenic distillation technology. We have also entered into technical collaboration with “Felice Mandressi of ITALY”. This is an internationally acclaimed company for fabricating internationally approved oxygen plants.

We use designing and layout prepared by engineers based at their Italian manufacturing unit.  This makes our oxygen gas production plants comparable to the best in the industry. We are committed to deliver quality products which are made possible by our in-house team of engineers and technicians having years of experience of making oxygen systems. Implementing strict compliance with quality control has earned us certifications such as ISO 9001:2015 and CE. There is no denying the fact CE certification is recognized all over the globe. Any industrial equipment bearing CE mark is trusted for its impeccable quality and seamless performance.

Oxygen generation plant price in India

Oxygen is an extremely important element in earth’s atmosphere accounting for around 21% by mass. And, it is so vital for sustaining life on the planet that there can be no life on the planet in its absence. Oxygen is also very important for running industrial processes and requires commercial production of oxygen for meeting industrial needs. We are trusted manufacturers of oxygen plants and offer the best oxygen generation plant price in India. We have been in the industrial gas plant manufacturing since 1997 and have sold plant machinery all over the globe. We have built solid foundation of world-wide clientele because of our commitment to quality and competitive prices.

There is no denying the fact that we offer the most attractive oxygen generation plant price in India but it is not only salient feature of our company. We manufacture oxygen plant using the latest cryogenic distillation technology which makes it efficient, reliable and durable.  We have entered into technical collaboration with an Italian technology, “Felice Mendrassi of Italy”.  We use superb Italian designing and technology for constructing oxygen plants that are at par with the best in the world. We focus on deploying internationally approved manufacturing processes. Best quality materials are sourced for fabricating the plant machinery.

It is because of continuous patronage of our customers that we have become the popular destination for anyone interested in purchasing high quality oxygen gas plants. Our popularity with customers is because of the competitive oxygen generation plant price in India we offer.  We have grown from strength to strength because of our commitment to delivering high quality oxygen systems.  Our strict compliance with international standards has earned us prestigious certifications like CE. We use Italian designs in the construction of our machinery.

What is liquid nitrogen?

Liquid nitrogen (LIN) is nitrogen in liquid state at extremely low temperature. It is a colorless liquid with a boiling point of (−195.79 °C).  It is generated by cryogenic distillation of atmospheric air. LIN has numerous medical and industrial applications. It is preferred because it can be easily transported as a source of dry nitrogen.

Applications of liquid nitrogen

Liquid nitrogen has many applications both medical and industrial.  It is called as the largest industrial gas for a reason. LIN is used for removal of warts and actinic keratosis. It is also stored and transported as a source of dry nitrogen. Biological specimens including semen, blood samples, etc, are preserved using liquid.  Human and animal cells are stored at cryogenic temperatures for research.  Liquid nitrogen is studied in detail under a scientific study called cryogenics.

LIN is used in immersion, freezing, and transportation of food products. It can be easily stored for use in hypoxic air fire prevention systems.  Tissue samples from surgical excisions can be preserved for future studies.  Cryo-conservation of animal genetic resources is preferred to be done in liquid nitrogen. Machine components are shrink-welded using the liquefied nitrogen.   Liquid nitrogen is frozen in water and oil pipes where valve is not able prevent fluid flow to the work area. This process is also known as cryogenic isolation.

Liquid nitrogen is highly valued as a coolant. It is used for sustaining low temperature in a primary liquid helium cooling system of high magnets used in nuclear magnetic resonance spectrometers and magnetic resonance imaging systems. LIN is also used in cooling baths for performing low temperature reactions in chemistry.  It is valued for its ability to shrink temporarily mechanical components during machine assembly. Moreover, it is widely used in container inerting and pressurization by injecting a controlled amount of liquid nitrogen before sealing. Cattle branding is also done using liquid nitrogen.

Air separation plant/unit setup cost

Air separation plant is used for producing oxygen and nitrogen through liquefaction of atmospheric air. Both oxygen and nitrogen are used in wide range of industries for commercial applications. We are known for offering attractive air separation plant/unit setup cost apart from using the most advanced technology and superb designing. We are able to build such high quality air separation plants only because of our technical collaboration with “FELICE MANDRESSI ITALIA”, an acclaimed Italian company for manufacturing world-class air separation machinery.

It is advised that you should contact our sales team if you are looking to purchase an air separation plant. Customers can request air separation plant cost, technical specifications, and delivery period. It is further recommended that you must get air separation feasibility study of industrial gases business. Although industrial gas business requires big capital costs but it is a very lucrative business for sure. Once you have studied air separation feasibility report, it will become possible for you to form a long-term perspective on the industry. It will benefit you in the long run if you have knowledge of the air separation industry.

As we are driven by our focus on our customer’s requirements, we manufacture fabricate air separation plants that complies with the highest quality standards. It is ensured that the plants deliver world-class performance while maintaining impressive air separation cost. The machinery is completely automated, consumes less power and needs low maintenance. However, we aim to create an amazing experience for our customers when they purchase the plant machinery from us.  Our customer service is fully equipped to resolve all our issues and answer your queries. Our after sales service is fully geared up to take care of your operational and maintenance cost.

We manufacture various models air separation plant customized to different technical specification provided by customers. Air separation plants produce oxygen and nitrogen with purity up to 99.7% and 99.99% respectively. We are as much concerned about quality as we are air separation plant cost. Our company complies with the highest standards of manufacturing and is given ISO 9001:2008 and CE certifications.

How does cryogenic oxygen plant work?

Cryogenic oxygen plant is an industrial system used in industries and hospitals for generating onsite oxygen. It is able to produce oxygen with purity up to 99.7% in various capacities ranging from 50m3/hour to 1000m3/hour. It works by liquefaction of atmospheric air in the air separation unit and continuous distillation of atmospheric air. The production of air starts with the plant taking air from atmosphere and compressing it in the compressor.  Then the compressed air is sent into a cleanup system where impurities such as hydrocarbons, carbon dioxide and moisture are removed.  Then, it is passed through heat exchangers where the air is cooled to cryogenic temperature.  At this step, the air is entered into a distillation column where it is continuously distilled and is deposited at the bottom of the distillation column.  We use the best materials and cryogenic technology in the making of the oxygen plant.

 Competitive advantages  

• Advanced cryogenic technology
• Meets medical industrial requirement of oxygen
• Skid based requiring no foundation
• Low power consumption
• Low operational cost

We are known for manufacturing and fabricating cryogenic oxygen plant that is designed solidly. A cryogenic machine requires specialized equipment as liquid oxygen has extremely low pressure and temperature. The plant machinery must be insulated from the surroundings because of the substantial temperature differential. Liquid oxygen (LOX) requires special handling and storage.  Now, most of the industries and hospitals prefer to install liquid oxygen plant as liquid oxygen is easier to store and transport. Whenever they want to use gaseous oxygen they can use vaporizer for converting liquid oxygen into gaseous oxygen.  Storing or transporting liquid oxygen is also cheaper besides it is also less likely to leak.   Cryogenic storage tanks are built with specialized equipment as per the standards of American Society of Mechanical Engineers (ASME) as it must be able to withstand extreme pressure and temperature.

Applications of liquid oxygen

• As propellant in missile and rocket systems
• Metal cutting, welding, scarfing, hardening, cleaning and melting
• Petroleum industry
• Steel and chemical industry
• Medical industry

  Visit: http://www.bdmgasplants.com/cryogenic-oxygen-plant.php

Acetylene plant manufacturer in India

We are the foremost engineering company manufacturing and fabricating acetylene plant.  Being the leading acetylene plant manufacturer in India, we use the latest and time-tested technologies in our fabricating and manufacturing.  Our products are preferred by customers from all over the globe because of our commitment to deliver oxygen machinery that is reliable, efficient and durable.   Acetylene gas systems are industrial systems used for generating acetylene for commercial applications.  We use the latest advanced technology in the making of the machinery. Our technology makes the functioning of the machinery more effective, long-lasting and solid.  Purchasing a high quality acetylene plant would help in generating acetylene with high purity. Moreover, it is also trusted for working in all kinds of climactic conditions.

Salient features of acetylene plant manufacturers India

• Advanced technology
• No bulky gas holder required
• Automatic controls for feeding water
• Maintaining temperatures, pressures, and slurry drain are fool proof, efficient and are of international standard.
• Excellent absorption of gas in cylinders
• Low maintenance cost
• Very simple and safe to operate

We have got experienced engineers that take complete care of acetylene plant installation and commissioning. Apart from installation, erection, commissioning, we also offer awesome after sales services.  As the trusted acetylene plant manufacturers India, we ensure that you never face any problem after purchasing the plant machinery from us. Acetylene is produced as result of reaction between calcium carbide and water. The reaction generates a lot of heat which must be contained using water to avoid explosions.  Acetylene plant machinery is used in large number of industries including oxy fuel cutting, heat treating metals and other materials.  It is also used as alternative fuel for IC engines. We use the best technology and raw materials in the making of the raw materials.  For our compliance with quality control measures, we have been awarded ISO 9008:2015 and CE certifications.

Medical oxygen plant, why industries and hospital prefer oxygen plant?

We are one of the few reputed medical oxygen plant manufacturers India that use the latest technology in the fabricating and manufacturing oxygen plants for hospitals. Our oxygen plants are known for generating high oxygen with high purity.  Oxygen gas plant is industrial system that produces oxygen for use in medical and industrial applications. Needless to say, oxygen is abundantly present accounting for around 21% of the atmosphere. We manufacture and fabricate plant machinery, which generate oxygen with purity up to 99.7%, which is specification for industrial and medical applications.  Oxygen is used in numerous industries including metallurgy, pharmacology, medicine, manufacturing, construction, chemical, biotech and steel making.

Why industries and hospital prefer oxygen plants?

Industries and medical institutions met their oxygen demand in the past through oxygen cylinders but it was not an efficient system. The supply is subject to various market uncertainties that affected supply. It is a fact that logistic and supply chain has bearing upon delivery.   Logjam in the supply of oxygen cylinders affects work of industries and hospitals badly. In order to cut out delay, the industries and hospitals prefer to buy the machinery from medical oxygen gas plant manufacturer India. This is the reason that they have started using oxygen gas plants as they give you the option for storing oxygen for later use.

Salient features of oxygen plants for hospitals  

• Best cutting-edge technology
• Low operational cost
• Low maintenance cost
• Skid mounted
• Low working pressure
•  Durable Machinery- over 35 Years.
• Noise level of the plant is only 74 – 78 Db
• Cylinder filling done via vaporizer from the Liquid storage tanks
• Fully Automatic operation via DCS system available

 Reasons of popularity of oxygen gas plant suppliers and manufacturers from India

India has emerged as the leading destination for customers from all over the globe looking to buy oxygen gas plants. The primary reason for preferring Indian suppliers and manufacturers is that they offer the most competitive prices in the industrial gas plant market.  On top of competitive prices, Indian manufacturers also use the latest technology in the fabricating and manufacturing oxygen gas plants.    In fact, our oxygen generating machines are comparable to the best in the world.  Engineering companies in India also have excellent skills in designing which is reflected in solid designing of the   oxygen plants which are exported all over the globe.

High quality industrial oxygen plant in India

Industrial oxygen is used in wide range of industries ranging from aerospace & aircraft, automotive & transport, chemical, energy, food & beverages, healthcare, metal production, oil & gas, pharmaceutical & biotechnology, refining, welding & metal fabricating and many more.   We are trusted company for fabricating and manufacturing industrial oxygen plant India. Our industrial oxygen plant machinery is able to generate 99.9%, which meets the requirements of medical and industry. High quality materials are used in the fabricating and manufacturing of industrial oxygen plant India. As the leading industrial oxygen plant manufacturer, our entire focus is on delivering the best quality machines to our customers from all over the world.

Oxygen is known as the 2^nd largest industrially consumed gas after nitrogen. We are very particular about using the best quality materials in the making industrial oxygen plant India.  We are using the latest cutting-edge technology in the fabricating of the machinery. Components used in our industrial machines are sourced only from the best suppliers in the market.  Our high quality industrial oxygen plants are trusted for being reliable, durable and highly efficient.  Being customer-focused, we pay a great deal of attention to the satisfaction of our customers.

Salient features of industrial oxygen plant

• Best cutting-edge technology
• Low operational cost
• Low maintenance cost
• Skid mounted
• Low working pressure
• Durable Machinery- over 35 Years.
• Noise level of the plant is only 74 – 78 Db
• Cylinder filling done via vaporizer from the Liquid storage tanks
• Fully Automatic operation via DCS system available

Industrial oxygen plant India is made employing our high level of engineering expertise. We turn our machines that are able to generate and maintain production of high purity oxygen. And, we use the most cutting-edge cryogenic technology in the making of the machinery. Linde & Claude process is used in the fabricating of the machinery.

As a trusted engineering company, we offer our customers perfectly designed machinery that is durable, reliable and high performing.  Our industrial oxygen plants are made in compliance with globally acceptable standards. For meeting the quality norms, we have been awarded with ISO 9008:2015 and CE certifications.